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TPD4104K 2005-01-27 1 toshiba intelligent power device high voltage monolithic silicon power ic TPD4104K the TPD4104K is a dc brush less motor driver using high voltage pwm control. it is fabricated by high voltage soi process. it contains level shift high side driver, low side driver, igbt outputs, frds and protective functions for over current and under voltage protection circuits, and thermal shutdown circuit. it is easy to control a dc brush less motor by just putting logic inputs from a mpu or motor controller to the TPD4104K. features ? bootstrap circuit gives simple high side supply. ? bootstrap diodes are built in. ? a dead time can be set as a minimum of 1.4 s and it is the best for a sine-wave from drive. ? 3-phase bridge output using igbts ? frds are built in ? included over current and under voltage protection, and thermal shutdown ? the regulator of 7v (typ.) is built in. ? package: 23-pin hzip this product has a mos structure and is sensitive to electrostatic discharge. when handling this product, ensure that the environment is protected against electrostatic discharge. weight hzip23-p-1.27f : 6.1 g (typ.) hzip23-p-1.27g : 6.1 g (typ.) hzip23-p-1.27h : 6.1 g (typ.) 4 .com u datasheet
TPD4104K 2005-01-27 2 pin assignment marking hu hv hw lu lv is1 nc bsu u v bb 1 bsv v bsw w v bb 2 nc is2 rs diag v cc gnd v reg lw 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 TPD4104K lot no. a line indicates lead (pb)-free package or lead (pb)-free finish. japan part no. (or abbreviation code) 4 .com u datasheet
TPD4104K 2005-01-27 3 block diagram low-side driver v cc v reg hu h v hw lu l v is1 rs gnd input control thermal shutdown dead time bsv bsu v bb 1 bsw u v w high-side level shift driver 21 23 1 2 3 4 5 lw 6 diag 20 9 12 14 11 10 13 15 7 19 22 under- voltage protection under- voltage protection under- voltage protection under- voltage protection 7 v regulator comp 0.5vref 18 is2 16 v bb 2 4 .com u datasheet
TPD4104K 2005-01-27 4 pin description pin no. symbol pin description 1 hu the control terminal of igbt by the side of u top arm. it turns off more than by 1.5v. it turns on more than by 3.5v. 2 hv the control terminal of igbt by the side of v top arm. it turns off more than by 1.5v. it turns on more than by 3.5v. 3 hw the control terminal of igbt by the side of w top arm. it turns off more than by 1.5v. it turns on more than by 3.5v. 4 lu the control terminal of igbt by the side of u bottom arm. it turns off more than by 1.5v. it turns on more than by 3.5v. 5 lv the control terminal of igbt by the side of v bottom arm. it turns off more than by 1.5v. it turns on more than by 3.5v. 6 lw the control terminal of igbt by the side of w bottom arm. it turns off more than by 1.5v. it turns on more than by 3.5v. 7 is1 igbt emitter and frd anode pin. (connect a current detecting resistor to this pin.) 8 nc unused pin, which is not connected to the chip internally. 9 bsu u-phase bootstrap capacitor connecting pin. 10 u u-phase output pin. 11 v bb1 u and v-phase high-voltage power supply input pin. 12 bsv v-phase bootstrap capacitor connecting pin. 13 v v-phase output pin. 14 bsw w-phase bootstrap capacitor connecting pin. 15 w -phase output pin. 16 v bb2 w-phase high-voltage power supply input pin. 17 nc unused pin, which is not connected to the chip internally. 18 is2 igbt emitter and frd anode pin. (connect a current detecting resistor to this pin.) 19 rs over current detection pin. 20 diag with the diagnostic output terminal of open drain , a pull-up is carried out by resistance. it turns it on at the time of unusual. 21 v cc control power supply pin.(15v typ.) 22 gnd ground pin. 23 v reg 7v regulator output pin. 4 .com u datasheet
TPD4104K 2005-01-27 5 equivalent circuit of input pins internal circuit diagram of hu, hv, hw, lu, lv, lw input pins internal circuit diagram of diag pin internal circuit diagram of rs pin v reg hu/hv/hw lu/lv/lw 5 k ? 5 k ? 200 k ? to internal circuit 6.5 v 6.5 v 6.5 v 6.5 v 2 k ? diag 5 k ? to internal circui t 26 v to internal circuit rs 5 k ? 5 pf 6.5 v 2 k ? 6.5 v 5 k ? 440 k ? vcc 4 .com u datasheet
TPD4104K 2005-01-27 6 timing chart hu hv hw input voltage lu lv lw vu output voltage vv vw 4 .com u datasheet
TPD4104K 2005-01-27 7 truth table input top arm bottom arm mode phase phase phase phase phase phase diag normal over current thermal shutdown under voltage notes: release of thermal shutdown protection and under voltage protection depends release of a self-reset and over current protection on an all "l" input. absolute maximum ratings (ta = 25c) characteristics symbol rating unit v bb 500 v power supply voltage v cc 18 v output current (dc) i out 2 a output current (pulse) i out 3 a input voltage v in ? 0.5~7 v v reg current i reg 50 ma power dissipation (ta = 25c) p c 4 w power dissipation (tc = 25c) p c 20 w operating temperature t jopr ? 20~135 c junction temperature t j 150 c storage temperature t stg ? 55~150 c lead-heat sink isolation voltage vhs 1000 (1 min) vrms 4 .com u datasheet
TPD4104K 2005-01-27 8 electrical characteristics (ta = 25c) characteristics symbol test condition min typ. max unit v bb ? 50 280 400 operating power supply voltage v cc ? 13.5 15 16.5 v i bb v bb = 400 v ? 0 0.5 i cc v cc = 15 v ? 1.0 5 ma i bs (on) v bs = 15 v, high side on ? 300 410 current dissipation i bs (off) v bs = 15 v, high side off ? 270 370 a v ih v in = ?h? 3.5 ? ? input voltage v il v in = ?l? ? ? 1.5 v i ih v in = 5 ? ? 150 input current i il v in = 0 v ? ? 100 a v cesat h v cc = 15 v, ic = 1 a ? 2.4 3 output saturation voltage v cesat l v cc = 15 v, ic = 1 a ? 2.4 3 v v f h if = 1 a, high side ? 1.6 2.0 frd forward voltage v f l if = 1 a, low side ? 1.6 2.0 v regulator voltage v reg if = 500 ? ? 0.9 1.2 v bsd forward voltage v f (bsd) v cc = 15 v, i o = 30 ma 6.5 7 7.5 v current limiting voltage v r ? 0.45 0.5 0.55 v current limiting dead time dt ? 2.3 3.3 4.4 s thermal shutdown temperature tsd v cc = 15 v 135 150 180 thermal shutdown hysteresis ? tsd v cc = 15 v ? 50 ? v cc under voltage protection v cc uvd ? 10 11 12 v v cc under voltage protection recovery v cc uvr ? 10.5 11.5 12.5 v v bs under voltage protection v bs uvd ? 8 9 9.5 v v bs under voltage protection recovery v bs uvr ? 8.5 9.5 10.5 v diag saturation voltage v diagsat i diag =5ma ? ? 0.5 v output on delay time t on v bb = 280 v, ic = 1 a ? 1.5 3 s output off delay time t off v bb = 280 v, ic = 1 a ? 1.2 3 s dead time tdead v bb = 280 v, ic = 1 a 1.4 ? ? s frd reverse recovery time t rr v bb = 280 v, ic = 1 a ? 200 ? ns 4 .com u datasheet
TPD4104K 2005-01-27 9 application circuit example low-side driver v cc v reg is2 rs gnd input control thermal shutdown dead time bsv bsu v bb 1 bsw u v w high-side level shift driver 21 23 1 2 3 4 5 hu hv hw lu lv lw 6 diag 20 9 12 14 11 10 13 15 18 19 22 under- voltage protection under- voltage protection under- voltage protection under- voltage protection 7 v regulator comp 0.5vref 15v c 4 + c 5 control ic or microcomputer c 1 c 2 c 3 r r c 6 + c 7 16 v bb 2 7 is1 4 .com u datasheet
TPD4104K 2005-01-27 10 external parts standard external parts are shown in the following table. part recommended value purpose remarks c 1 , c 2 , c 3 25 v/2.2 f bootstrap capacitor (note 1) r 1 0.62 ? 1% (1 w) current detection (note 2) c 4 25 v/10 f v cc power supply stability (note 3) c 25 v / 0.1 f v cc for surge absorber (note 3) c 6 16 v/1 f v reg power supply stability (note 3) c 7 16 v/1000 pf v reg for surge absorber (note 3) r 3 5.1 k ? fg pin pull-up resistor (note 4) note 1: the required bootstrap capacitance value varies according to the motor drive conditions. the capacitor is biased by v cc and must be sufficiently derated for it. note 2: the following formula shows the detection current: i o = v r ris (for v r = 0.5 v ) do not exceed a detection current of 2 a when using this product. note 3: when using this product, some adjustment is required in accordance with the use environment. when mounting, place as close to the base of this product leads as possible to improve the ripple and noise elimination. note 4: the diag pin is open drain. note that when the diag pin is connected to a power supply with a voltage higher than or equal to the v cc , a protection circuit is triggered so that the current flows continuously. if not using the diag pin, connect to the gnd. handling precautions please control the input signal in the state to which the v cc voltage is steady. both of the order of the vbb power supply and the v cc power supply are not cared about either. note that if the power supply is switched off as described above, this product may be destroyed if the current regeneration route to the v bb power supply is blocked when the v bb line is disconnected by a relay or similar while the motor is still running. the is pin connecting the current detection resistor is connected to a comparator in the ic and also functions as a sensor pin for detecting over current. as a result, over voltage caused by a surge voltage, for example, may destroy the circuit. accordingly, be careful of handling the ic or of surge voltage in its application environment. 4 .com u datasheet
TPD4104K 2005-01-27 11 description of protection function (1) over current protection this product incorporates the over current protection circuit to protect itself against over current at startup or when a motor is locked. this protection function detects voltage generated in the current detection resistor connected to the is pin. when this voltage exceeds v r = 0.5 v (typ.), the igbt output, which is on, temporarily shuts down after a dead time , preventing any additional current from flowing to this product. the next all ?l? signal releases the shutdown state. (2) under voltage protection this product incorporates the under voltage protection circuit to prevent the igbt from operating in unsaturated mode when the v cc voltage or the v bs voltage drops. when the v cc power supply falls to this product internal setting (v cc uvd = 11 v typ.), all igbt outputs shut down regardless of the input. this protection function has hysteresis. when the v cc uvr ( = 11.5 v typ.) reaches 0.5 v higher than the shutdown voltage, this product is automatically restored and the igbt is turned on again by the input. when the v bs supply voltage drops (v bs uvd = 9 v typ.), the high-side igbt output shuts down. when the v bs uvr ( = 9.5 v typ.) reaches 0.5 v higher than the shutdown voltage, the igbt is turned on again by the input signal. (3) thermal shutdown this product incorporates the thermal shutdown circuit to protect itself against the abnormal state when its temperature rises excessively. when the temperature of this chip rises due to external causes or internal heat generation and the internal setting tsd reaches 150c, all igbt outputs shut down regardless of the input. this protection function has hysteresis ( ? tsd = 50 c typ.). when the chip temperature falls to tsd ? ? tsd, the chip is automatically restored and the igbt is turned on again by the input. because the chip contains just one temperature detection location, when the chip heats up due to the igbt, for example, the differences in distance from the detection location in the igbt (the source of the heat) cause differences in the time taken for shutdown to occur. therefore, the temperature of the chip may rise higher than the thermal shutdown temperature when the circuit started to operate. safe operating area note 1: the above safe operating areas are tj = 135 c (figure 1) and tc = 95 c (figure 2). if the temperature exceeds thsese, the safe operation areas reduce. note 2: the above safe operating areas include the over current protection operation area. 2.0 0 400 peak winding current (a) power supply voltage v bb (v) figure 1 soa at tj = 135 c 0 2.1 0 400 peak winding current (a) power supply voltage v bb (v) figure 2 soa at tc = 95 c 0 4 .com u datasheet
TPD4104K 2005-01-27 12 1.6 2.0 2.4 control power supply voltage v cc (v) control power supply voltage v cc (v) consumption current i cc (ma) frd forward voltage v f l (v) junction temperature t j (c) v cesat h ? t j igbt saturation voltage v cesat h (v) junction temperature t j (c) v cesat l ? t j igbt saturation voltage v cesat l (v) junction temperature t j (c) v f h ? t j frd forward voltage v f h (v) junction temperature t j (c) v f l ? t j v reg ? v cc regulator voltage v reg (v) i cc ? v cc i f = 1.2a i f = 0.8a i f = 0.4a 0 12 2.0 0.5 1.0 1.5 14 16 18 ? 20c 25c 135c 18 6.6 12 6.8 7.0 7.2 14 16 7.4 ? 20c 25c 135c i reg = 30 ma 1.6 ? 20 3.6 3.2 2.8 2.4 2.0 20 60 100 140 v cc = 15 v 140 ? 20 3.6 3.2 2.8 2.4 2.0 20 60 100 v cc = 15 v 1.6 140 i f = 1.2a i f = 0.8 a i f = 0.4a 0.8 ? 20 20 60 100 1.2 1.6 2.0 2.4 0.8 1.2 140 ? 20 20 60 100 i f = 1.6a i f = 1.6a i c = 0.8a i c = 0.4a i c = 1.2a i c = 1.6a i c = 0.8a i c = 0.4a i c = 1.2a i c = 1.6a 4 .com u datasheet
TPD4104K 2005-01-27 13 junction temperature t j (c) d ? t j current limiting dead time dt ( s) v r ? t j junction temperature t j (c) t on ? t j output on delay time t on ( s) junction temperature t j (c) t off ? t j under voltage protection operating voltage v cc uv (v) junction temperature t j (c) v cc uv? t j under voltage protection operating voltage v bs uv (v) junction temperature t j (c) v bs uv ? t j current control operating voltage v r (v) 0.5 2.0 1.0 1.5 ? 20 20 60 100 140 v bb = 280 v v cc = 15 v i c = 1.0 a high-side low-side ? 20 20 60 100 140 0 6.0 2.0 4.0 v cc = 15 v ? 20 20 60 100 140 12.5 10.0 12.0 10.5 11.5 11.0 v cc uvd v cc uvr ? 20 20 60 100 140 10.5 8.0 10.0 8.5 9.5 9.0 v bs uvd v bs uvr ? 20 20 60 100 140 1.0 0 0.8 0.2 0.6 0.4 v cc = 15 v ? 20 20 60 100 140 0.5 2.0 1.5 v bb = 280 v v cc = 15 v i c = 1.0 a high-side low-side 1.0 output off delay time t off ( s) junction temperature t j (c) 4 .com u datasheet
TPD4104K 2005-01-27 14 i bs ? v bs (off) turn-on loss wton ( j) control power supply voltage v bs (v) i bs ? v bs (on) current consumption i bs (on) ( a) control power supply voltage v bs (v) current consumption i bs (off) ( a) junction temperature t j (c) junction temperature t j (c) turn-off loss wtoff ( j) wtoff ? t j wton ? t j 0 ? 20 500 400 300 200 100 20 60 100 140 i c = 1.2a i c = 0.8a i c = 0.4a 500 200 300 400 ? 20c 25c 135c 100 12 14 16 18 18 100 12 200 300 400 14 16 500 ? 20c 25c 135c 0 ? 20 100 80 60 40 20 20 60 100 140 i c = 0.4a i c = 0.8a i c = 1.2a i c = 1.6a i c = 1.6a 4 .com u datasheet
TPD4104K 2005-01-27 15 test circuits igbt saturation voltage (u-phase low side) frd forward voltage (u-phase low side) hu = 0 v hv = 0 v hw = 0 v lu = 5 v vm 1 a v cc = 15 v lv = 0 v lw = 0 v vm 1a 1. hu 2. hv 3. hw 4. lu 5. lv 6. lw 7. is1 8. nc 9. bsu 10. u 11. vbb1 12. bsv 13. v 14. bsw 15. w 16. vbb2 17. nc 18. is2 21. vcc 22. gnd 23. vreg 19. rs 20. diag 1. hu 2. hv 3. hw 4. lu 5. lv 6. lw 7. is1 8. nc 9. bsu 10. u 11. vbb1 12. bsv 13. v 14. bsw 15. w 16. vbb2 17. nc 18. is2 21. vcc 22. gnd 23. vreg 19. rs 20. diag 4 .com u datasheet
TPD4104K 2005-01-27 16 v cc current dissipation regulator voltage v cc = 15 v im v cc = 15 v 30 ma vm 1. hu 2. hv 3. hw 4 . lu 5. lv 6. lw 7. is1 8. nc 9. bsu 10. u 11. vbb1 12. bsv 13. v 14. bsw 15. w 16. vbb2 17. nc 18. is2 21. vcc 22. gnd 23. vreg 19. rs 20. diag 1. hu 2. hv 3. hw 4 . lu 5. lv 6. lw 7. is1 8. nc 9. bsu 10. u 11. vbb1 12. bsv 13. v 14. bsw 15. w 16. vbb2 17. nc 18. is2 21. vcc 22. gnd 23. vreg 19. rs 20. diag 4 .com u datasheet
TPD4104K 2005-01-27 17 output on/off delay time (u-phase low side) 280 ? 2.2 f hu = 0 v hv = 0 v hw = 0 v lu = v cc = 15 v lv = 0 v lw = 0 v pg u = 280 v im t off t on 10% lu im 10% 90% 90% 1. hu 2. hv 3. hw 4. lu 5. lv 6. lw 7. is1 8. nc 9. bsu 10. u 11. vbb1 12. bsv 13. v 14. bsw 15. w 16. vbb2 17. nc 18. is2 21. vcc 22. gnd 23. vreg 19. rs 20. diag 4 .com u datasheet
TPD4104K 2005-01-27 18 v cc under voltage protection operation/recovery voltage (u-phase low side) * :note:sweeps the v cc pin voltage from 15 v to decrease and monitors the u pin voltage. the v cc pin voltage when output is off defines the under voltage protection operating voltage. also sweeps from 6 v to increase. the v cc pin voltage when output is on defines the under voltage protection recovery voltage. v bs under voltage protection operation/recovery voltage (u-phase high side) *:note: sweeps the bsu pin voltage from 15 v to decrease and monitors the v bb pin voltage. the bsu pin voltage when output is off defines the under voltage protection operating voltage. also sweeps the bsu pin voltage from 6 v to increase and change the hu pin voltage at 0 v 5 v 0 v. the bsu pin voltage when output is on defines the under voltage protection recovery voltage. vm hu = 0 v hv = 0 v hw = 0 v lu = 5 v v cc = lv = 0 v lw = 0 v u = 18 v 15 v 6 v 6 v 15 v 2 k ? 2 k ? hu = 5 v hv = 0 v lu = 0 v lv = 0 v lw = 0 v vm 15 v 6 v 6 v 15 v bsu = v bb = 18 v 1. hu 2. hv 3. hw 4. lu 5. lv 6. lw 7. is1 8. nc 9. bsu 10. u 11. vbb1 12. bsv 13. v 14. bsw 15. w 16. vbb2 17. nc 18. is2 21. vcc 22. gnd 23. vreg 19. rs 20. diag 1. hu 2. hv 3. hw 4. lu 5. lv 6. lw 7. is1 8. nc 9. bsu 10. u 11. vbb1 12. bsv 13. v 14. bsw 15. w 16. vbb2 17. nc 18. is2 21. vcc 22. gnd 23. vreg 19. rs 20. diag hw = 0 v v cc = 15 v 4 .com u datasheet
TPD4104K 2005-01-27 19 current control operating voltage (u-phase high side) * : note:sweeps the rs/is pin voltage to increase and monitors the u pin voltage. the rs/is pin voltage when output is off defines the current control operating voltage. v bs current consumption (u-phase high side) 15 v 2 k ? hv = 0 v hw = 0 v lu = 0 v lv = 0 v lw = 0 v v cc = 15 v is/rs = 0 v 0.6 v v bb = 18 v vm lu = 0 v hu = 0 v/ 5 v hv = 0 v hw = 0 v im lv = 0 v lw = 0 v v cc = 15 v bsu = 15 v 1. hu 2. hv 3. hw 4. lu 5. lv 6. lw 7. is1 8. nc 9. bsu 10. u 11. vbb1 12. bsv 13. v 14. bsw 15. w 16. vbb2 17. nc 18. is2 21. vcc 22. gnd 23. vreg 19. rs 20. diag 1. hu 2. hv 3. hw 4. lu 5. lv 6. lw 7. is1 8. nc 9. bsu 10. u 11. vbb1 12. bsv 13. v 14. bsw 15. w 16. vbb2 17. nc 18. is2 21. vcc 22. gnd 23. vreg 19. rs 20. diag hu = 5 v 4 .com u datasheet
TPD4104K 2005-01-27 20 turn-on/off loss (low-side igbt + high-side frd) 5 mh 2.2 f hu = 0 v hv = 0 v hw = 0 v lu= v cc = 15 v lv = 0 v lw = 0 v pg v bb /u = 280 v im vm l input (hu) igbt (c-e voltage) (u-gnd) power supply current wtoff wton 1. hu 2. hv 3. hw 4. lu 5. lv 6. lw 7. is1 8. nc 9. bsu 10. u 11. vbb1 12. bsv 13. v 14. bsw 15. w 16. vbb2 17. nc 18. is2 21. vcc 22. gnd 23. vreg 19. rs 20. diag 4 .com u datasheet
TPD4104K 2005-01-27 21 package dimensions weight: 6.1 g (typ.) 4 .com u datasheet
TPD4104K 2005-01-27 22 package dimensions weight: 6.1 g (typ.) 4 .com u datasheet
TPD4104K 2005-01-27 23 package dimensions weight: 6.1 g (typ.) 4 .com u datasheet
TPD4104K 2005-01-27 24 ? the information contained herein is subject to change without notice. ? the information contained herein is presented only as a guide for the applications of our products. no responsibility is assumed by toshiba for any infringements of patents or other rights of the third parties which may result from its use. no license is granted by implication or otherwise under any patent or patent rights of toshiba or others. ? toshiba is continually working to improve the quality an d reliability of its products. nevertheless, semiconductor devices in general can malfunction or fail due to their inherent electrical sensitivity and vulnerability to physical stress. it is the responsibility of the buyer, when utilizing toshiba products, to comply with the standards of safety in making a safe design for the entire system, and to avoid situations in which a malfunction or failure of such toshiba products could cause loss of human life, bodily injury or damage to property. in developing your designs, please ensure that toshiba products are used within specified operating ranges as set forth in the most recent toshiba products specifications. also, please keep in mind the precautions and conditions set forth in the ?handling guide for semiconductor devices,? or ?toshiba semiconductor reliability handbook? etc.. ? the toshiba products listed in this document are intended for usage in general electronics applications (computer, personal equipment, office equipment, measuring equipment, industrial robotics, domestic appliances, etc.). these toshiba products are neither intended nor warranted for usage in equipment that requires extraordinarily high quality and/or reliability or a malfuncti on or failure of which may cause loss of human life or bodily injury (?unintended usage?). unintended usage include atomic energy control instruments, airplane or spaceship instruments, transportation instruments, traffic signal instruments, combustion control instruments, medical instruments, all types of safety devices, etc.. unintended usage of toshiba products listed in this document shall be made at the customer?s own risk. ? the products described in this document are subject to the foreign exchange and foreign trade laws. ? toshiba products should not be embedded to the downstream products which are prohibited to be produced and sold, under any law and regulations. 030619eba restrictions on product use 4 .com u datasheet

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